Nova for Manufacturing
One operating system for the shop floor.
Production tracking, OEE and quality dashboards, supplier ops, and predictive maintenance, wired into one operating system you run from your desk or your phone. Built for Philippine plant operations that would rather see the floor than reconstruct it from a paper log.
The floor gap
The line stops before the report does.
A typical line loses around 60 hours a quarter to unplanned downtime, and most of it is found out after the fact. The machine fails, the line idles, and the supplier delivery that would have kept it running was late on a spreadsheet nobody checked until Monday.
The cost is not just the lost output. It is the gap between what the floor is doing and what the office can see. Nova closes that gap by putting production, quality, suppliers, and maintenance on one live system, so the failure is a flag before it is a stoppage.
What runs on the floor
Floor-level AI, in working parts.
Each piece runs on the same operating system, reads the same machine and ERP data, and shows the same numbers at your desk and on your phone.
Production tracking
Every line, shift, and work order on one live view. Output, scrap, and changeover times update as the floor runs, so the number you see at your desk is the number on the floor.
OEE and quality dashboards
Availability, performance, and quality rolled into one OEE figure per line, with the losses broken out. Defects and rework are tagged at the station, not reconstructed from a paper log a week later.
Predictive maintenance
Reads equipment signals and maintenance history to flag the machine heading for failure before it stops the line. Combined with supplier sync, it is designed to cut unplanned downtime, with a modeled target of about 30%.
Supplier and inventory ops
Purchase orders, lead times, and stock levels coordinated against the production schedule, so a late delivery becomes a flag on the dashboard instead of an idle line on Monday.
Agent dispatch
When a line stops or a quality threshold trips, the right technician or supervisor is paged automatically, with the context attached. No phone tag, no waiting for the morning huddle.
Run it from your phone
The same operating system on a desk monitor and a phone. Walk the floor, see the same live numbers, approve the same orders, without going back to the office to log in.
Your ROI
What floor-level AI returns per quarter.
Predictive maintenance plus supplier sync is designed to cut unplanned downtime, a modeled target of about 30%. Translate the hours saved by your throughput value, and that is the floor of the return.
Hours recovered
On a line losing 60 downtime hours a quarter, a 30% cut returns roughly 18 hours of production, before you count the rush orders and overtime it avoids.
Failures caught early
Predictive maintenance flags the machine heading for failure while it is still running, so the fix is scheduled into a planned window instead of stopping the line mid-shift.
Quality losses made visible
Scrap and rework tagged at the station roll straight into OEE, so the quality side of the equation stops hiding inside the availability number.
The honest numbers.
Directional figures from the model, not a contract. We quantify the percentage we would eliminate from your actual downtime log first.
- ~30%
- Modeled target cut to unplanned downtime from predictive maintenance and supplier sync
- 60 hrs
- Average downtime per line per quarter, the number Nova works to recover
- 1
- Operating system for production, quality, suppliers, and maintenance
- 5 days
- Turnaround on a free uptime audit of your downtime log
How it wires in.
Nova reads the systems and signals you already run, so the floor view is built from real data, not hand-keyed tallies.
Plugs into the machine signals and PLC data you already collect, so the floor view is built from real telemetry, not hand-keyed tallies.
Reads your existing ERP and inventory system for orders, BOMs, and stock, so the schedule and the supplier ops stay in step with the books.
Quality events are captured at the station and tied back to the work order, the line, and the shift, so OEE and scrap are traceable end to end.
Dispatch and alerts route over the channels your team already uses, so a stopped line reaches the right person in seconds, not at the next standup.
Free 30-day uptime audit.
Share your downtime log as CSV or Excel, or sample data under NDA. We quantify the percentage we would eliminate with predictive maintenance and agent dispatch, and send a memo back within five days.